Work

Operations, manufacturing & systems. Project by project.

Explore projects and programs spanning operations, manufacturing, systems, product development, quality, supply chain, software, defense, entrepreneurship, and education.

Career context

A large share of this record comes from Dean's 22-year run at Professional Products, Inc., where responsibility expanded from engineering and quality into operations and ultimately General Manager / COO leadership across a multi-site regulated medical-product business.

Flagship Work

Explore the work behind the results.

Explore six representative projects from Dean’s broader portfolio, highlighting the challenges addressed, his role, and the results achieved.

01WorkProfessional Products, Inc.

Custom ERP, MES, WMS & Manufacturing Operations Transformation

Executive-led transformation of a multi-site medical-product manufacturing operation through an internally governed custom ERP, MES and WMS environment built around the company’s actual processes.

ResultDaily open-order backlog reduced from roughly 11 pages of open orders to about 1 page.
ERP, MES & WMSDigital TransformationOperations Leadership
02WorkProfessional Products, Inc.

Multi-Site Manufacturing Automation & Labor Cost Reduction

Long-running manufacturing transformation spanning automation, tooling, process design, labor economics, planning, Lean methods, and operating-system leadership across a high-mix medical-device environment.

ResultAn early two-facility automation phase removed more than 41,000 labor hours and $287,000 in payroll.
ManufacturingOperations LeadershipDigital Transformation
03WorkProfessional Products, Inc.

Emergency Manufacturing Conversion for COVID-19 Reusable Masks

Emergency conversion of a regulated medical-device manufacturing operation toward reusable mask production during the early COVID-19 shortage, spanning product development, tooling, supply chain, workforce, quality, commercialization, and communications.

ResultThe manufacturing conversion reached a production rate of approximately 32,000 reusable masks per day.
Crisis & RecoveryManufacturingOperations Leadership
04WorkProfessional Products, Inc.

Large-Scale Medical Product Development & Launch Program

Cross-functional medical-device product realization spanning opportunity identification, design, testing, risk, reimbursement and regulatory considerations, product data, sourcing, manufacturing transfer, training, labeling, and commercialization.

ResultMore than 400 medical and orthopedic products were developed and released across the broader cross-functional program by 2013.
Product DevelopmentManufacturingQuality & Regulatory
05WorkLeonardo DRS / predecessor organization

Defense Manufacturing Engineering, ERP-MES Implementation & Program Recovery

Manufacturing-engineering leadership in a defense environment combining complex production support, customer-facing program recovery work, and a controlled transition from a legacy production system toward Visual Manufacturing ERP/MES.

ResultLed production engineering on the $51 million MK 41 Vertical Launching System program.
ManufacturingERP, MES & WMSProgram & Project Leadership
06WorkProfessional Products, Inc.

DME Advantage Orthopedic-Practice Software & Deployment Program

Development and deployment leadership for customer-facing vertical software connecting orthopedic-practice DME inventory, par-level replenishment, product-to-HCPCS relationships, utilization reporting, dispensing, procurement, training, and post-implementation management.

ResultA beta orthopedic practice increased DME revenue by more than 25% after implementation compared with its own prior DME revenue.
Software & SaaSBusiness Process & WorkflowProduct Development
All Projects

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Projects across the broader portfolio. Choose a topic or browse the complete list below.

Enterprise systems & technology

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Product development & commercialization

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Quality, reliability & market access

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Supply chain & commercial channels

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E-commerce & software

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Ventures & education

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